Brake Pads Powder Coating Line

Adopting advanced infrared heating technology, the Brake Pads Powder Coating Line outperforms traditional electric heating systems with the same power input, achieving 30–50% energy savings.
Unlike conduction-based electric heating tunnels, it uses specialized short and medium-wave infrared rays for thermal radiation, enabling rapid temperature rise—from ambient to 200℃ in just 4–5 minutes, compared to 40–60 minutes for traditional setups.
This rapid heating capability drastically reduces production cycles and boosts overall throughput, a key advantage designed by Fu Chun Jiang Brake Pads Machinery for efficient manufacturing.

Infrared wave heating targets only the product surface, minimizing internal heating energy and significantly shortening the heating tunnel length compared to traditional equipment—ideal for facilities with limited space.
Surface-only heating also reduces cooling time and power consumption in the cooling tunnel, creating a dual efficiency gain in both heating and cooling stages.

The powder coating system serves as the core of the entire line, responsible for precise initial powder application on brake pads.
It utilizes advanced spraying technology to ensure uniform, consistent coating coverage, even for brake pads of varying sizes and shapes.
Precise coating dosage on every part of the brake pad is guaranteed, critical for maintaining product quality and durability—aligned with the high standards of Fu Chun Jiang Brake Pads Machinery.

Designed as a bridge between different processing stages, the transition section enables smooth transfer of brake pads from one step to the next, minimizing production disruptions.
Its meticulous structure ensures safe, efficient transportation while preserving the integrity of the powder coating, preventing damage or unevenness before subsequent processing.

Equipped with a built-in high-voltage automatic electrostatic powder coating device, the line uses electrostatic force to attract powder particles to brake pad surfaces, ensuring firm, long-lasting adhesion.
Automatic operation reduces manual intervention, improving both process efficiency and coating accuracy—key features that set this line apart from standard equipment.

A pulse-type return powder device collects excess unapplied powder, which is then recycled through a closed-loop system, minimizing waste and lowering new powder procurement costs.
The closed-loop design ensures clean, efficient recycling while maintaining powder quality for repeated use, supporting sustainable production practices.

After powder coating heating and curing, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the infrared technology’s surface-heating advantage to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without unnecessary delays.

The electricity control system manages power supply to all line components, ensuring each part receives the correct power input at the right time for stable operation.
It monitors energy consumption in real time, allowing for easy adjustments to further enhance energy efficiency—consistent with Fu Chun Jiang Brake Pads Machinery’s focus on cost-effective and sustainable equipment.