Brake Pads Back Plates Gluing Machine


Integrated Core Components & Operational Flow
- The Brake Pads Back Plates Gluing Machine is fully equipped with a professional glue spraying chamber, precision conveyor, touch screen control system, and stable pneumatic system, all of which are carefully selected to meet the high standards of Fu Chun Jiang Brake Pads Machinery.
- Operators place steel back plates on customized glue spraying jigs, which are automatically conveyed to the gluing station for precise spraying operations without manual intervention.
- After the gluing process is completed, workpieces are seamlessly transferred to the connected oven for integrated drying and cooling, forming a continuous production flow.
- This semi-automatic operation mode is a signature feature of Fu Chun Jiang Brake Pads Machinery, effectively ensuring consistent production efficiency and stable gluing quality.
Key Parameters of Spray Adhesive System
- Conveyor speed supports stepless adjustment within the range of 0.1-8m/s, controlled by a high-performance motor and transmission frequency converter to flexibly adapt to diverse production requirements.
- Gun movement is driven by a DC servo motor, with adjustable speed (0.1-80000mm/s) and stroke (0-700mm), capable of matching different sizes of brake pad back plates perfectly.
- A glue collection tray at the bottom of the spray chamber recycles excess glue; after professional dilution, analysis, and filtration, the recycled glue can be reused, greatly reducing material waste and production costs.
- Equipped with an integral water chamber (split-type optional) with a width of approximately 1000mm; the spray gun pump is equipped with digital display and adjustable functions, enabling precise control of glue thickness between 0.05mm-0.2mm with a tolerance within ±0.05mm.
Drying System Performance Characteristics
- Each section of the drying tunnel can be automatically opened, facilitating daily maintenance and cleaning work for operators.
- Adopts a high-quality stainless steel mesh conveyor belt, matched with a frequency conversion motor and gearbox, realizing stepless speed adjustment for stable and reliable conveying.
- Composed of 3 independent temperature control zones, equipped with 30 infrared heat pipes with a total heating power of 45KW, and a maximum design temperature of 200°C to meet different drying process requirements.
Cooling System Design Highlights
- After drying, workpieces enter the cooling system and are quickly cooled to below 40°C, allowing for immediate packaging and improving production efficiency.
- Equipped with two 2.2KW induced draft fans, providing strong airflow to accelerate the heat dissipation of brake pad back plates and ensure cooling effect.
- The transmission part of the cooling channel adopts a frequency conversion motor and gearbox for stepless speed regulation; imported electrical components and stainless steel mesh conveyor belt are used to enhance equipment durability and service life.
Basic Technical Specifications
- The overall length of the production line is 15 meters, with a total power of 50KW and a production capacity of 2500-3500 pieces per hour, which can fully meet the needs of medium and large-scale production.
- Equipped with height-adjustable steel machine feet, 3 frequency converters (1.5KW-3KW), 3 gearboxes, and 3 matching motors, ensuring stable and smooth operation of the entire equipment.
- Standard configuration includes one 800×1700mm power distribution cabinet, one 1.5KW DC servo motor, and a dedicated touch screen control cabinet; all components adopt standardized design, in line with the strict quality standards of Fu Chun Jiang Brake Pads Machinery.
- Auxiliary equipment includes one No.5 induced draft fan, one circulating water pump, two 2.2KW cooling machines, one spray gun with glue supply pump and watering can, and two inlet/outlet unpowered worktables (spray adhesive jigs and revolving cars are not included).
