Brake Pads Automatic Pressing System

Integrated System Configuration & Streamlined Production Flow

The Brake Pads Automatic Pressing System is a high-efficiency intelligent production line developed by Fu Chun Jiang Brake Pads Machinery, integrating core components and supporting accessories to realize automated continuous production.
Its key configurations include a precision weighting system, 1 to 6 hot pressers, an automatic manipulator mounted on a travelling rack, and other matching auxiliary equipment.
The core production processes are optimized for efficiency and consistency, covering:
  • High-precision weighing of single-layer or double-layer friction mixtures, meeting strict formula accuracy requirements
  • Flattening treatment of mixtures, with optional pre-pressing process for under-layer mixtures as per product specifications
  • Automatic transportation of material trays between each production station, eliminating manual handling errors
  • Precise feeding of friction mixtures into pressing molds to ensure uniform material distribution
  • Automatic grabbing and handling of finished brake pads after hot pressing
  • In-situ mold cleaning after each pressing cycle to guarantee subsequent production quality

Modular Design for Flexibility & Maintainability

Adopting a modular design architecture, the system is designed for easy maintenance, flexible expansion and customized configuration, divided into four coordinated functional modules to ensure stable and efficient operation.

Precision Weighting System Module

As a core part of the production line, this module is tailored by Fu Chun Jiang Brake Pads Machinery to match different brake pad formula requirements, consisting of a top-layer mixture weighting machine and an under-layer mixture weighting machine.
Key features of this module:
  • Weighed materials are temporarily stored in the feeder, ensuring smooth connection with subsequent processes
  • Customizable with a single weighting machine for single-layer mixture formulas, effectively reducing equipment investment costs
  • Weighting precision is strictly calibrated to meet industry standards, ensuring consistent product performance and formula stability

Feeder Trolley Module: Core Connecting Unit

Serving as the key connecting link between each production process, the feeder trolley integrates multiple functions to enhance production continuity and stability:
  • Transports friction material trays to designated stations accurately for material retrieval
  • Performs flattening treatment on friction mixtures to ensure uniform distribution in the tray
  • Completes pre-pressing operation for under-layer mixtures, laying a solid foundation for subsequent hot pressing quality

Travelling Rack Automatic Manipulator: Intelligent Executive Core

As the core executive component of the automatic production line, the travelling rack automatic manipulator realizes full-process automation without manual intervention, a signature intelligent design of Fu Chun Jiang Brake Pads Machinery.
Its main functions include:
  • Grabs and transfers material trays between the feeder trolley and hot pressers stably and accurately
  • Controls the discharging of friction mixtures into molds with high position accuracy, avoiding material waste and mold damage
  • Grabs finished brake pads after pressing and transfers them to the next production station efficiently
  • Cleans molds efficiently in situ after pressing and returns empty trays to the initial position for recycling

Hot Presser Module: Flexible Configuration for Diversified Needs

The hot presser module adopts flexible configuration design to adapt to different hot pressing process requirements of various brake pad formulas:
  • Fewer hot pressers are configured for formulas with short pressing time, avoiding equipment idling and reducing energy consumption
  • Up to 6 hot pressers can be configured for formulas requiring long pressing time, maximizing production efficiency and throughput
  • Presser tonnage and mold cavities are customized according to the specific brake pad model and formula pressure requirements, ensuring pressing quality